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PRESS RELEASE –
August 2009
NEW MILLING TOOL
FOR DIFFICULT-TO-MACHINE MATERIALS
Higher
speed and feed rates are the hallmarks of ATI Stellram’s redesigned 5505VX ball
nose milling tool, which is specially designed for use on a range of
difficult-to-machine materials.
Aimed at
aerospace, power generation and mold and die
component makers, the Stellram® 5505VX milling tool is suitable for
medium-to-heavy roughing operations on nickel-, cobalt- and titanium-based
alloys as well as stainless steels, tool steels and cast irons.
The
new-look tool accommodates an extensive selection of high-performance,
double-edged, helical inserts in a choice of resilient grades including SP6519,
a robust substrate finished with the latest generation, hard-wearing TiAlN PVD
coating.
ATI
Stellram has boosted the tool’s ability to withstand the most challenging
milling applications by incorporating an axial retention screw, which further
supports the insert in the pocket and prevents any movement under heavy axial
loads.
“This screw
is positioned behind the insert to add support at the contact point so that
axial forces are absorbed. It provides added security even in the most
demanding machining conditions,” explained Gilles Festeau, ATI Stellram’s
technical development manager.
Other benefits
of the Stellram® 5505VX milling tool include better surface finish and
component quality, longer tool life and lower inventory levels, he added.
It is
available in a variety of diameters from 20mm-50mm and a selection of shank
types comprising Weldon, cylindrical (plain), taper and modular. The modular
system allows the user to extend the length to diameter ratio of the extension
assembly up to 8:1 thanks to the combined design of the tool, insert geometry
and tool extension.
This
combination helps reduce the effect of cutting forces by producing a positive
cutting action within a more stable cutting environment by absorbing vibration
through the addition of the heavy metal tool extension.
ATI
Stellram is set to expand the program later this year with the introduction of
12mm and 16mm diameter tools.
Further
information can be obtained online at www.atistellram.com
or call Elena Gandiglio 00 41 22 354 9711, email info@ATIEP.com
Note to editors:
ATI Stellram is one of
several business units of ATI Engineered Products of the ATI group of
companies. ATI is a leading producer of specialty metals including titanium and
titanium alloys, nickel-based alloys and superalloys, and stainless steel and
specialty alloys. ATI Stellram has manufacturing facilities in the United
States, United Kingdom and Switzerland, with 9 sales offices around the world
and a product distribution network covering 40 countries.